Process Intelligence Automation Cyber Security

Control Systems That Keep Your Plant Running

PLC, SCADA and automation engineering for OEMs, General Manufacturing, FMCG, Food & Beverage, Pharmaceutical and Agri Processing sectors. Brand-independent, hands-on, production-first engineering since 2004.

We design, build and support control systems that reduce downtime, simplify maintenance and extend equipment life. We work on the platforms you already run and schedule work around your production windows.

Industries

Solutions Engineered for Production Plants

Control systems, field services and rapid diagnostics tailored to OEM, General Manufacturing, FMCG, Food & Beverage, Pharmaceutical and Agri Processing environments.

We deliver practical automation and control solutions that protect throughput, simplify maintenance and reduce risk during upgrades — designed for plants where every hour of production counts.

OEMs

Standardised, repeatable machine control built on proven code, FAT-tested and delivered with complete documentation for your customers' sites.

General Manufacturing

Retrofits and upgrades of ageing control systems, legacy PLC support and structured code your maintenance team can work with.

FMCG

High-availability line control, fast product changeovers, packaging line integration and OEE data to find lost production.

Food & Beverage

CIP sequencing, recipe and batch control, washdown-rated equipment and traceability that supports food safety audits.

Pharmaceutical

GMP-ready control with validation support, audit trails, secure electronic records and strict change control.

Agri Processing

Rugged control for dusty, outdoor and seasonal operations: grain handling, milling, conveying and batch tracking.

Control Platforms

We Work on the Platforms You Already Run

All major PLC, HMI, SCADA and other industrial control platforms — vendor-agnostic engineering for production plants, with 20+ years of hands-on field experience.

We integrate with the control systems already in your plant so upgrades, diagnostics and repairs are faster, lower risk and less disruptive to production.

Field engineers with practical experience across brands, clean handovers, consistent naming and minimal production impact.

Engineering Services

What We Do

Programming

Structured PLC, HMI and SCADA code with consistent tag naming, full comments and handover documentation your maintenance team can support.

Technical Services

Commissioning, I/O and loop checks, instrument installation and calibration, system upgrades and legacy PLC migrations planned around your production windows.

Diagnostics & Support

Rapid fault finding across PLC, network, field I/O and instruments, downtime analysis from alarm and historian data, and 24/7 support where required.

Equipment Supply

Automation and control hardware, process instrumentation, control panel components and pilot devices, valves and actuators: brand-independent, specified and matched to your process.

Consulting

Control system audits, obsolescence reviews, functional design specifications and upgrade roadmaps aligned to your budget and production goals.

Support Agreements: a fixed monthly fee with guaranteed response times, scheduled maintenance and backups. Ask about a plan for your plant.

How We Work

A Clear Path from First Call to Running Plant

  1. Assess

    A first consultation, free by phone or video call, then a site visit where needed: process walk-down and a review of the existing code, drawings and alarm history, written up as a proposal of work.

  2. Design

    Functional specification, I/O list and a fixed-scope quote with all costs shown up front, so there are no surprises later.

  3. Deliver

    Programming, FAT/SAT testing and commissioning, scheduled around your production.

  4. Support

    As-built documentation, code backups, handover to your maintenance team and ongoing support, with optional support agreements at a fixed monthly fee.

Plant down? Skip the steps. Call us for 24/7 breakdown support. Clients with a support agreement get priority response times.

Project Experience

The Kind of Work We Do

Machine Control Package

Standardised PLC and HMI control for a series-built machine: reusable code modules, FAT at the OEM's workshop and a complete handover pack shipped with every machine.

Legacy PLC Migration

Moving an obsolete PLC to a supported platform: code converted and cleaned up, I/O checked, cut over in a planned shutdown with a tested way back.

Turnkey Batching Plant Control

A complete control system for a batching plant: PLC and SCADA programming, recipe and batch control, batch cards and reports, historian trends, and remote support after start-up.

SCADA and Alarm Upgrade

New operator screens, rationalised alarms and historian trends so operators see problems sooner and shifts hand over with fewer surprises.

Breakdown Support

24/7 fault finding from the PLC and network to the field instruments and the wiring inside your control panel, with root cause and backups recorded on every support visit.

OT/IT Integration

From the Control Panel to the Smart Factory

Extending plant-floor control into AI & analytics, MES/ERP integration and OT cyber security to link production data with business systems and protect your control network.

We help manufacturers extract value from operational data, automate information flows to business systems and harden OT environments — all with minimal disruption to production, delivered with specialist partners where needed.

AI & Analytics

Turn data into action.

Pilot analytics that find recurring faults and optimise line speed. We connect historian and PLC data, build simple models and deliver dashboards that give maintenance and operations actionable insights.

MES/ERP Integration

Connect plant to business.

Automate batch records, production reporting and inventory updates. We map tags to business transactions, validate data integrity and deliver reliable interfaces between your control systems and MES/ERP.

OT Cyber Security

Protect the control network.

Practical OT security that balances protection with uptime. We assess network risk, implement segmentation and secure remote access, and train staff on incident response tailored to your plant.

Technical Training

Learn Control Systems Hands-On

Practical, instructor-led workshops and short courses for technicians, maintenance teams and engineering students — focused on real hardware, real faults and real production constraints.

Hands-on training that teaches participants how to build, commission and troubleshoot control systems in production environments. Unlike manufacturers' courses, our training is vendor-agnostic: we teach the first principles that apply to every platform, using the equipment you actually work on. Courses combine classroom theory with lab time on PLCs, HMIs and single-board computers and microcontrollers so they leave ready to work on your plant.

PLC Programming

IEC 61131-3 and debugging.

Structured programming in the IEC 61131-3 languages, from ladder and function blocks to structured text and sequential function charts, with online monitoring, debugging and testing on real controllers.

SCADA & HMI

Operator interfaces that work.

Design screens, alarms and trends, manage tag databases and operator workflows for safer, faster shift handovers.

Automation Fundamentals

Sensors, actuators and I/O.

Hands-on projects with sensors, actuators and I/O wiring, including fault finding, to teach control fundamentals that scale to industrial thinking.

Maker Projects

Dashboards, loggers and controls.

Single-board computers and microcontroller boards for home and small-business projects: monitoring, data logging and simple control, including networking and secure set-up basics.

Course Packages: every participant receives a workbook with worked examples to keep.
Training Kits: PLC, HMI or maker board kits are available as an optional add-on to keep practising at home or at work.

Ask About a Workshop Online Training (Coming Soon)

Contact

Talk to Our Sales Team

24/7 breakdown support • Rapid diagnostics • Practical, production-first engineering

24/7 Breakdown Support: Call Now

Tell us which control platforms you run, a short description of the issue and your plant location. We'll prioritise urgent breakdowns and schedule non-urgent work around production windows.

Office hours: Monday to Friday, 07:00–16:30 · 24/7 for breakdowns
Based in Gauteng, working across Southern Africa